harley clutch torque specs

This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Shop Manual Appendix @3XL`=8$(d ;1"+0aO o/(aqS,5M https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. 144. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. Not adjustable. Diesel, here's what my manual says now. The compensator sprocket 150-165 foot pounds. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Torque specs seem off. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . 0000014611 00000 n As the 115th anniversary celebration. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. vs Twin Cam: What Makes the Difference? 0000032160 00000 n Therere other torque values for different screws and nuts too. Jul 25, 2013. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! 55-65 foot pounds Any help would be appreciated. but in actual section dealing with side cover it calls for 10-12 ft. lbs. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Harley-Davidson CVO Limited Specs. Search the site Rear Wheel Sprocket bolts And, compensating nut torque@ 90-100 lbs. 0000033698 00000 n The consent submitted will only be used for data processing originating from this website. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. . First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. There you will find explanations on Harley Clutch Adjustment Torque specs too. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Good questions! 15-17 foot pounds Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. They will ensure that full servicing free of cost. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? 100 in lbs for the derby cover. 0000024100 00000 n Profession Tuning on a Shade Tree Budget, Engine Performance He said that before they redesigned the compensator. There is an issue if they cannot determine the size of the socket or wrench they will need. as long as the 2050 is made for primary,transmission application. 0000033993 00000 n A 5/16-inch bolt should be tightened to 12 foot-pounds. This page was generated at 06:17 PM. It just seems like 75 is pretty weak.. 06. (101.6 mm)Piston displacement - (approx.) The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. For removing the cover, move up down and reveal the clutch cable adjuster. 27 0 obj<> endobj xref 27 41 0000000016 00000 n 28-35 foot pounds as instructed in your factory manual. Harley-Davidson Breakout 114 Specs. Exhaust Systems Though I didn't make it quiet to the 50 degree line. Now, time to return the clutch cover to its original location so, put the cover back accordingly. Yet, they will need regular maintenance. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Intake Manifold Flange capscrew Engine Tuning 15-30 inch pounds Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Triple Tree Pinch Bolts Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. With this drive-train, the Harley-Davidson Freewheeler . Allen Screws 0000007875 00000 n [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News Figure 1. The above list has only described the torques for different parts where you will need the wrench. Now, you need to bring your service manual and follow the instruction. 0000013023 00000 n Street Engine, The Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Rocker arm, rocker cover, derby cover, ect. Modifying the CV carb Sportster Oil Pump cover bolts Clutch hub nut to 70-80 ft./lbs. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. <>>> Install a TC 88/95 cam Fill the primary with oil. Oh forgot about the manual ?. 0000004308 00000 n 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Front Brake Disc screws Timer screws (inner cover and sensor plate) How to Build a Pinion Gear nut Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. 16-18 foot pounds #10 - 22 in. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. TC Performance Heads 100+HP, Pro Tuning on a Shade Camshafts 7-9 foot pounds 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Blake Bleeder Nipples 35-40 foot pounds. Now, release the locknut and adjuster both nuts slightly. Its time I addressed the issue of tools & torque specifications. (front) and the clutch sprocket (rear). 5/16 inch bolts https://amzn.to/3Qtz61AUse Code . lbs. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. EVO Exhaust Testing two old goats arthritis formula reviews . Clutch '21 LowRider S, Kinda stock. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Agreed! I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. After that, tighten the lever or turn it inward for the opposite effect. Estimate Top Speed Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. 90-120 inch pounds 0000010799 00000 n To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. Continue with Recommended Cookies. 3 0 obj stream I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Learn how to replace it on your bike! I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. 883 to 1200 Upgrade 0000009563 00000 n The torque specs are the same as with any Evolution engine. The compensator sprocket 150-165 foot pounds. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Posted on Sep 24, 2009 Stop the guess work and get a manual! Sometimes you can even shift up into second and then down into the first. JavaScript is disabled. Nightrider COPYRIGHT Learn how to replace it on your bike! Tighten the transmission sprocket nut an additional 30 - 40. <> 1613 mm (63.5 inches) Fuel capacity. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Place your catch pan under the primary and remove the drain plug. 0000016060 00000 n Specification Tables, HD Twin Cam Engine Builds 90-120 inch pounds For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. When I get this question it is not one I will answer. Discussions. Follow the below-mentioned instructions thoroughly-. But I have a question about the torque vaules. When they bottom out give them a little tweak and you are good to go. 0000003988 00000 n The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. New comments cannot be posted and votes cannot be cast. Plus, its motorcycles are just as iconic as the company itself. I went and purchased a machine shim the fits exactly behind that nut. find most of the information you want on one page. See Figure 2. Seriously? Inspection cover should be about same or a little less. In the above table, we have only described Harleys most widely required torque numbers. Harley motorcycles are made using industry-leading components and parts. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. This thread is archived. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. 115 in lbs for the primary screws. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. SPECIFICATIONS . Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. Two lines in nut on Compensator and one line in clutch hub nut. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. In the next few sections, we will show you the most-required torque and its specifications. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Gear Ratios Shovelhead >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. It does. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . 0000003095 00000 n Been working out of an old (1985-1990) Harley manual. TC96 2007 Engines Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Unlock more power! One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Engine sprocket nut torques to 150-165 foot pounds. -EFI modifications explained, Modification, Posted on Sep 24, 2009 QO_(44? i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. People want quik and easy not right. 5/8" - 154, Home Pistons and Cylinders SOURCE: Need the torque specs on clutch for a 85 FLHTC. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Required fields are marked *. EVO Shovel Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Exhaust Length The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. #8 - 14 in. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Motor Oil I don't think there is a difference in clutch adjustment procedures. He said the torque value listed in his service manual was different for his 2008 Road King. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. gear lube. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Primary Cover screws 5. 0000001947 00000 n Not everyone has a mechanical aptitude. Save my name, email, and website in this browser for the next time I comment. The torque has been increased from . details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. 150-165 foot pounds lb.) Inner primary bolts: 18-24 ft lbs. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. 32-40 inch pounds May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. #10 - 22 in. So, the torque specification of Harley will vary extensively. Reduce Engine Surging Sometimes, you may even like to customize the bike. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. Or did you lose the key to your Harley Davidson? Rear Brake Disc screws %PDF-1.5 Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Harley-Davidson 1200 Custom Specs. 1979 - Late 1984 Torque Specs. Harley-Davidson Deluxe Specs. New EFI for EVO and TC, Performance Gallery It will help repel moisture and oil from absorbing into the plates for a while. % Cast Wheel Making Drag Pipes Work, SHOP TALK In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. 35-45 foot pounds Come join the . TC Exhaust Testing for Derby Cover. Tappet Screen Plug Fastener Size - Torque ft. lbs. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. 2020. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history.

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